Technical Assistance, Training, and Technology Transfer Program
R&J Engineering Corporation has built a worldwide reputation for furnishing hard gelatin capsule manufacturing technology on a turnkey basis. The following are examples of the scope of technical service we provide:
- Conceptual design, cost and feasibility evaluation, and engineering study.
- Complete factory building layout and design working in conjunction with the Client's architect. This includes precise specifications for building construction, electrical requirements, heating, ventilation, climate control, ductwork, water supply, waste disposal and recycling, steam and compressed air requirements.
- Special factory design requirements such as modification of an existing factory building to accommodate capsule production.
Custom design of optimum climate control system to best meet the Client's
local conditions.- Supply of any and all supporting equipment such as:
- Gelatin melting and handling tanks
- Laboratory equipment
- Air conditioning and dehumidification systems
- Capsule counting equipment
- Capsule sterilization apparatus
- Production Room equipment
- Maintenance equipment
- Ancillary equipment such as boilers, compressors, scales, hoists, and so on
- Full engineering and project management.
- Supervision of engineering staff throughout implementation and start-up phases.
- Commissioning and testing of all equipment at factory site.
- Comprehensive training of client's personnel in all phases of capsule
production, including:
- Laboratory procedures, testing and documentation
- Complete operation of all machinery and ancillary equipment
- All phases of capsule production from raw material handling to packaging of the finished product
- Troubleshooting
- Quality control
- Production control
- Technical Documentation including:
- Operation Procedures
- Parts List Manual
- Assembly Drawings
- Maintenance Manuals
- Troubleshooting Manuals
- Quality Control Manual with Sample Forms
- Production Control Manual
- Job Description Manual
- Capsule Specifications
- Laboratory Procedures
- Comprehensive consulting program and engineering assistance for gelatin specifications and procurement of quality dyes and gelatin additives.
- Any scope of post-implementation consulting.